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Honda-CIVIC-Si-HATCHBACK-2002-2003

What are inside HONDA CIVIC Si HATCHBACK 2002 2003 DIY factory/ repair/ service/ maintenance PDF manual

SERVICE MANUAL COVERS:
===================

GENERAL INFO
SPECIFICATIONS
MAINTENANCE
ENGINE ELECTRICAL
ENGINE ( Removal / Installation)
ELECTRICAL ( Including Electrical flowcharts)
V-TEC INFO
TIMING BELT
CRUISE CONTROL
POWER WINDOWS, DOORS & MIRRORS
STEREO SOUND SYSTEM
SECURITY SYSTEM
LIGHTING SYSTEMS
INTERLOCK SYSTEMS
AIR CONDITIONING
CLUTCH
GUAGE ASSEMBLY
IGNITION SYSTEM
BRAKES
SUSPENSIONS
POWER STEERING
ABS SYSTEMS
TRANSMISSION
AIR BAG INFO
CIRCUIT DIAGRAMS
TROUBLESHOOTING

AND A LOT MORE..

INDEX: (CONTAINED IN THE MANUAL)
=====

[ PLEASE EXCUSE SOME TYPO ERRORS HERE (HAPPENED DUE TO SUPER FAST TYPING :-) ]

A/C Signal Circuit
Troubleshooting…………………1.1..-.-1..3.3.. . Back-upL ightS witch
Test. …………………………………1..3…3………….
A/F lAir Fuel Ratiol Sensor
ABS/TCSC omponent.s. ……………1..9..-.3..4 Replacemen..t. …………………….1.1 ..-.1..1.3.. .. Back-upL i9ht3
EPSC omponent.s. ………………….1..7..-.2..2. .
CircuiDt iagram
FuelandE mi s s ions 11-i A-DillaCr orneTr rim
ABS Indicator Circuit
Heating/Ventilati.o..n.. ………………2.1..-.9.. … Replacemen..t. …………-…..-……2..0..,.9..6. -…. BallJ ointB oots
sRS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. .3.-.2. .8. . . . . . . . . . . . . . . . . . Replaceme.n.t. …
… 19-52 Ball Joints
22-75
18 16
Remova1. . . . . . . . . . . . . – … ……………. . . .18-10
SymptomT roubleshootingIn dexes Troubleshooting
ABS/TCSComponents…………..1..9.3 ..5…..
CruiseC ontroSl ystem. ………………..3..8. ..4 ABSM odulator-contmUln it
EPSC omponent.s. …………………1..7..-.2..3.. . Bemoval/lnstallati.o..n.. ……………1..9..-.5..7. Betterv
Fan Controls 10,12
Accessory Powor Socket Front
Blowor Powr Transistor
. . . . . . .2520
Blower Unit
Removal/lnstallat.io..n.. ……………2..1.-..3.9..
Fuela ndE mi ssions.. ……………….1..1..-.1..0.. ABS/TCSC omoonents
Heating/Ventilation…………………1..0. ……2C1o mponenLt ocationIn dex. …………1.9..-.3 0 BeveragHe older
SRS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3. ..3.0. . . . . . .C. .i.r.c. .u.i.t.D iaqram. . . . . . . . . . . . . . . . . . . .1.9. ..4.2.
Blower Motor
Replacemen..t. .. 214 1
21-38
Power0 istribution.. ………………………..22-T4e6s VReplaceme..n.t. ……………..2..2…1.4..9.
Under-dasFhu se/RelaByo x ………..2..2.. 4 5
Under-hooFdu se/BelaByo x. …………..4242 AccessorPy owerS ockets
Fuse/Relayln dexes
(to harness)
Connectora nd Wire Harnessln dexes
ComponenCt onnectors
CircuiOt iagram.. ………………….2..2.-..1.4..9..
Air Cleaner
……2214 R e p 1 a c e m e n 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 – 1 6 2
Air MixControl Motor
Meintenencsee ction. ………….S..e..c..t ion3 Replacemen..t. ……………………..2..1..3..4.. …. BrakeC elipers
Test ………………….21-34O verhaul 19-14,23
Gene.all nlormations ection…….S. ection1
21.57
Airbag. Drivers
Ahernator FR Signal Circuit
Troubleshoot in. .g. . . . . . . . . . . – . . . . . . .1.3. .411
Antenna
Replacement
Inspection.. …………………………1.9..-.2..4…….
Rep|acement . . . . . . . . . . . . . . . . . . . . . .1. .9. -. .2.5.
Bieke Meder Cylinder
Irake Discs
A
Replacemen..t. ……………………2..3.. 1.. l.3.. … Inspection.. ……………………. …….1..9..-.1 3,22
Repai.r. . . . . . . . . . – . . . . . . . . . . . . . . . . . . .2. .3. 1.1. .6. . . . . . . . . . . . .
Brake Fluid Level Switch
Airbag. Front Passengers Test
Beplacement…………………….2..3.-.1.1. .4…….
AIC Brake Lights
ComponenLt ocationfn dex. ………………21-3 Altemator CircuitDiagram………………………………22-74
Des c r ipt ion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-e. .p. .l2a1ce1m le .n. .t. . . . . . ………….. . . . . . . . . . .4. . 2. .9. . . . . .
CircuitDiagram………………………………2O1v-e1r4h au.l ………………………………………B…r4a-k3eL0 i nesa ndH oses
1 9 . 1 0
A/C Compressol
Replacemen..t. ….-…-…………….2..1.-. 4..1…….
A/C ComprssorC lulch
Rep1acement…………………….1..9..-.1..5………
………22-103 Inspection.. …………………………1.9..-.1..6…….
I n s p e c t o n . . . . . . . .
Overhau.l ………
A/C Condenser
Replacement,.,
21-44
2l-49 Audio Unit
Replacement
Brake Pads
Removal/lnstallat.io.. .n.. ………………..22-10I0n spection/Rep1acement…..1..9..-.1..1..,.2.0
A/C CompressorC lutchC ircuit
Troubleshootin..g. ………………….2.1..-.3..0.. .. AudioU nitC onnector BrakeP edal
22101 Adjustment………….. 19,6
ArfCC omoressorR eliefV alvc
Replacemen..t. …….-…-………….2..1..-.5..1.. …. Audio/Entertainment
A/C Compr$sor Thermal Protector Circuit Diagram
Replacement . . . . . . . . . . . . – . . . . . . . . .2. .1.-.5. .1. . . . . . . . . . . . .
ComponenLt ocationIn d ex. …………….22-9A Test. …. ..-………2..2..-.8 4
Breke Pedal Posilion Switch
Brake Pedal Position Switch Signal Clrcuit
11-137
. . . . .2512
A/C CondenserF anC ircuit
Troubleshootin..g. …………. .. … .. . …..21-28
) s Troubleshooting
(contd)

-9
Troubleshooting
ABS/TCSC omponents. …. …….. …1. 9-55
Bulb, Geuge
Rep|acemenl . . . . . . . . . … ……… . . . . . . .2263
Bulb, Headlight
Replacemen..t. ……………………..2..2.-.A..1……
Bumper, Front
Removal/1nsra11.a.t.i.o..n.. …………2..0. 8..5…
Bumper, Rear
Removal / lns tal lat io.n. . . . . . . . . .20.86
Combination Light Swilch
TesVReplaceme.n..t. ………………….8.0…22
Connecting Rod Bearings
Rep|acement . . . . . . . . . . . . . ……………-.. . . .7-8
Connecting Rod Bolts
fn spection.. ………………-.-.-.-…..7..- .2..4……….
Connecting Rods
Inspection.. ……,,.,.,…,.,.,.,.,,,,.,,,.7,. 5,.,.,.,.,.,..
Connectors
(Seef irstp ageo f thisI ndex)
ConventionaBl rakeC omponent3
ComponenLt ocationIn dex. ………….1..9..3.
Troub1eshooti.n..9. ………………….1..9..-.4……
Cylinder Head Assembly
ComponenLto cationIn dex. …………..6..-.3…
Inspection.. …………………………..6.. 6………….
Remova.l. …….. & 23
Ins ta11al.i.o.n. . . . . . . . . . . . . . . . . . . . . . . . . .6. .3.9. . . . . . . . . . . . . .
Cylinder Head Cover
8emova1.. …………-.-………………6.-.2..2………..
Installatio.n. ……………………………………..6-41
Cylinder Head, Bare
I n s p e c t o n . . , . . . . . , .
D
c
Cable Reel
Replacement…………………….2.3..-.1.1. .9…….
Camshaft
Inspection.. …………………-…-….6..-.2..9……….
Cargo Area Light
TesVRep1acem.e.n..t. ………………2.2..-.9..7…
Carpet
Replacement . . . . . – . . ..-…. . …. . . . . – .20-55
-CeesiltirnRgLe ipglhatcement …………………..2..2…9..6…
Charging System
ComponenLt ocationIn dex………….4..-.2..0.
Ci r cuiDt iagram. . . . . . . . . . . . . . . . . . . . . . . .4. .-.2. .1. . . . . . . . .
19-8
Coolant
I n s p e c t i o. .n. . . . . . . . . . . . …….. . . .1 0 6
Replacement . . . . . . . . . . . . ……. . . . .1 06
Coolant Temperature Gat|ge
Troub1eshoot in9. . . . . . . . . . . . . . . . .2. .2.6 . .4. . . . . . . . . . . . .
Cooling Syslem
ComponenLt ocationIn dex………….1..0..-.2.
CountershaftB earings
Replacement . . . . . . . ……………. . . . . . .1. .3. .-.4. .2
Cowl Cover
Replacement . . . . . . . ….. . …….. . . . . .20-95
Crankshaft
Remova. l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. .- .1.2. . . . . . . . . . . . . . .
Repai.r. . . . . . . . . . . . . . . . .
I n s p e c ( o n , , , , , . . . . . . . . 1 4
Dampers. Front
Replacement . . . . . . . ……………… . . . . .1. .8.2. .0. .
OampersR, ear
Rep1acement . . . . . . . . . . . . . . . . . . . . .1. .8. .-.3. .4. . . . . . . . . . . . .
Dash Vents
Bemoval/lnstallati.o-.n.. ……………2..0.-.6..4..
Dashboard
Bemoval/1nsta11a..t.i.o..n.. …………2..0.-..6.6..
OashboardC enterP anel
Removal/1ns1taatfi on.. ………………2..0. 6..2…
DashboardL ower Cover
Removal/lnstallat.io..n.. ………..2..0.-..5.9 6, 3
DashboardU nderC over
Removal/lnstallat.io..n.. ……………2..0. 6..0…
Diffe rentialC arrierB earingsM, /T
Rep1acement,,……,…,…,.,.,,,.,1.,3,,-.5..4…..,.,.
DitferentiaOl il Seals,M /T
8ep1acement . . . . . . . . . . . . . . . . . . . . . .1. .3.-.5. .5. . . . . . . . . . . . .
DifferentiaPl inionG ears,M /T
Inspec t io.n, . . . . – , . , , , . , . . , . – , . , . . . . . .1. .3.5 , .3, . , , ,
OLC Circuit
Troubleshootin.g.. ………………..1.1. .-.1..0..9.
Door Glass
Rep1acement . , . , , , , , , , , , , , . , , , , , , ,2, ,0, .-,9. , . , . , . , , , , , , . , ,
A d j u s t m e n t . . . . . . . . . . . . . . . . . . . . . . . . 2 0 – 1 1
Door Glass Weathelstrips
Replaceme.n. .t. . . . . . . … . -. . … . . . . . . . . – . . .1. .0.20
Door Latches
Replacemen..t. …….-.-……………..2..0.-.7………
Door Lock Actuators
Test. ………………………………2..2..-.1..5..4……..
Door Lock Knob Switches
Test- ……… .. . – . . . . . . . . ……22-160
Door Lock Switches
Tes t. . . . . . . …….. . . . . . . . . . . . . . ………………2…2. .-.1 60
Door Outer Handles
Rep1aceme.n..1.. …………………….2..0.-..6……..
3
Child Seat Tether Anchor
Removal / lnslatat ;fo n. . . . . . . . . . . . . . . . . .2. .3. .1.1. . .
CKP( CrankshafPt osition)S onsor
Replacement . . . . . . . . . . . . . . . . . . . . .1.1. .-.1. .1.6. . . . . . . . . . .
Clutch
ComponentLocatio1nn dex………….1.2..-.3..
Rep1acemen1. . . . . . . . . . . . . . . . . . . . . .1. .2.-.9. . . . . . . . . . . . . . . . .
ClutchI nteYlockS witch
T e s t . . . . . – . . . . . . . . – . . . – …….-.-.-…-. .. .. .. .. . . . 4 – 6
Clutch Master Cylinder
Replacement . . . . . . . . . . . . . . . . . . . . . . . .1.2. .5 . . . . . . . . . . . . . . . .
clutch Pedal
Adjustmen.t. …………………………1.2..4 ……….
Clutch Pedal Position Switch
T e s t . , . , , , , , . , , , . , . , , , , , , . , . ,.,.,.,.,.,.,4, ,4.5, , , , , . .
lns tal lat ion. . . . . . . . . … . . . . . . . . . . . . .1-24
CrankshaltM ain Bearings
Replacement . . . . . . . . – . – . . . . . . . . . . . . .7. .-.6. . . . . . . . . . . . . . . . . .
CrankshaftOilS eal,TransmissionE nd
1nstanatio.n.. ………………………..7.. 2..8……….
Crankshafl Pulley
Removal/lnstallat-io..n.. …………..-.6..-.1.1. ….
Cruise Control Actuator
Troubleshooting
Clutch Slave Cylindor
Beplacemeit…
…………….4..-.4..3.
. . . . . . . 4 – 2 2
Test
12-1
RepIacement . . . . . . . . . . . . . . . . . . . . . . .4. .-.4. .4. . . . . . . . . . . . . . .
Cruise Control Actuator Cable
Adjustmen.t. ………………………..4.. .4.5……….
Cruise Control Main Switch
TesVRep1acem.e.n..t. ……………….4.. 4..2……
CruiseC ontrolS et/Resume/CanceSl witch
TesVRep1acem.e.n..t. ……………….4.. 4..2……
Cruise Control Systom
ComponenLt ocalionIn de…………..4..-.3.6.
Ci r cuiDt iagram. . . . – . . . . . . . . . . . . . . . . . . .4. .3.7. . . . . . . . . . .
Cruise Control Unit
CMP{ CamshafPt ositionlS enso] InputTes t . . . . . . . . . . . . . . . . . . . . . ….. …….4. ., 40
Replacement . . . . – . . . – . . . . . . . . . . . .1.1 . .-.1.2. .8. . . . . . . . . . .
CMP( TDC)S ensors
Replacement . . . . . . . . . . . . – . . . .
Door Panels
Removal/lnstallat-io..n.. …………….2..0..-.4….
Door Sash Trim
Rep1acement…………………….2..0.. 1..0……….
Door Strikers
Adiustmen.t. ……………………….2..0..-.1..3……
Door Weatherst ps
Beplacement………..-…………..2..0. .1.1 ……….
EPS Conirol Unit
Removal/1nsta11a..t.i.o..n.. ……….-.1..7..-.6.7..
EPS Indicator Circuit
Troubleshootin..g. ………………….1..7.- .4..7….
EPS Motor
Removal/lnstallat.io-.n.. ……………1..7..-.4.9..
EVAP Canister
Rep1acement . . . . . . . . . . . ……………..1.. .1. .,.1 89
EVAP Control Systm
ComponentLocatioInnd ex. ………….11-170
EVAP Two-Wey Valve
Tes t. . . . . . . . . . – . . . . . . . . . . . . . – . . . . . . . .1. .1. .1 .8. .6. . . . . . . . . . . . .
EvaporetorC ore
Rep1acement . . . . . . . . . . . . … …. . . .2. .1. -42
EvaporatorT omperatureS ensor
Replacement……………………..2..1.-. 3..7………
Tes t . . . . . . . . . . . . . . . . . . . . . . . . . . . ………. 2137
EvaporrtoFHeaterU nit
Replacement . . . . . . . . . . . . . . . . . . . . . .2. .1.4. .3. . . . . . . . . . . . .
Exhaust Manifold
Removal/1nsta11a..t.i.o..n. …………….I. .7…….
Exhaust Pipe
8ep|acement . . . . . . . . . . . . . . . . . . . . . . . . .9. -. .8. . . . . . . . . . . . . . . . .
Front Speakers
Rep|acement…………………….2.2..-.1..0..2……
Front Suspension
ComponentLocatioInnd ex………….1..8..-.3.
FuelandE missions
Description.. ……………………….1..1..-.1..2……
Fuel Fill Door
Adjustmen.t. ……..-……………….2..0. 9..3……..
Fuel Fill Door Openet
Beplacement . . . . . . . . . . . … …………….2….0… 109
Fuel Fill Door Opener Cable
Replacement…………………….2..0.-.l. O..7…….
Fuel Filter
Replacement . . . . . . . . . . . . . . . . . . . . .1.1. .-.1. .5.2. . . . . . . . . Fuel Gauge Sending Unit
Tes t. . . . . . . . . . . . . . . . . . . . . . – . – . . . . . . . .1. .1- .1. .5. .6. . . . . . . . . Fuel Injection Syslem (PGMFIl
ComponenLt ocation1 ndex………..1..1..-.4. 9
Fuel Iniectors
Rep1acemen1. . . . . . . . . . . . . . . . . . . .1.1 . .1.1 .l. . . . . . . . . . . Fuel Lines and Hoses
Inspec t io.n. . . . . . . . . . . . . . . . . . . . . . . . . .1.1. ..1.4. .6. . . . . . . .
Remova. l. . . . . . . . . . . . . . … . . ….. . . . . . .1 1-149
Ins ta|1at i.o. .n. . . . . . . . . . . . . . . . . . . . . . .1. .1 . .1.5. .0. . . . . . . . .
FuelPipe Protectol
Replacement . . . . . . . . . . . . . . . . . . . . .2. .0.-.1. .0. .4. . . . . . . . FuelP ressureR egulatot
Replacement . . . . . . . . . . . . . . . . . . . . .1.1. .-.1. .5.2. . . . . . . . . Fuel Pulsation Damper
Replacemenl . . . . . . . . . . . . . . . . . . . . .1. .1.1. .5. .4. . . . . . .
Fuel Pump
Replacement , , , , , . , . , . , , , . , , , , , , ,1, ,1,-,1, .5, .3, . , , , . . , Fuel Pump Circuit
Troubleshoot i-n.g. . . . . . – . . . . . . . . . . .1.1. .-.1. .4. .1. . . .
FuelSupply System
ComponenLt ocationln dex ………..1.1.. 1 40
A d j u s tme n t . . . . . . . . . . . . . . . . . . . .1. .1. .- .1.4. .4. . . . . . .
Tes t . . . . . . . . – . . . – . . . . . ……. . ………….. . . .1.1. — 145
FuelTank
B e p l a c eme n l . . . . . . . … . . . . . . .1 11 5 5
Fuel Tank Vapor ControlValve
Tes t. . . . . . . . . . . . . . . . . . . . . ..-. . . . . . … . 11-187
Replacement , , . , , . . . , . , , , ..,.. , ,.,., .1. .1 1 89
Fuses
{Seef irstp ageo fthisI ndex)
)
Rep|acement . . . . . . . . . ……………. . . . . . .4. .2.6. . . .
Drive Belt Auto-tensionel
lnspection.. ………………………….4.. 2..1……….
Rep1acement . . . . . . . . . . . . . . . . . . . …..4. .-.2. .8. . . . . . . . .
Drivers Pocket
Removal/lnstallat-io..n.. ……………2..0.-..6.0..
Drivers Tray
Removal/lnstallat.io..n.. ……………2..0.-..6-5.-
DRL {Daytime Running Lightsl
Control Unit
lnputT est. …………………….. .. . ……22-16
DTCs
(Seef irstp ageo lthis Index)
Dust and Pollen Filler
Replacement . . . . . . . . . . . . . . . . . . . . . .2. .1. -. .3.9. . . . . . . . . . . . .
Dynamic Damper, Driveshafts
Replacement . . . . . . . . . . . . . . . . . . . . . . .1. .6. .-.8. . . . . . . . . . . . . . .
ECT Sensor
Replacement . , . , , , . , . , , , , , , , , , , , ,1,1, .-.11. . 4. . . . . . . . . . . .
ElctricaPl owerS teeringI EPS)
Signal Circuit
Troubleshoot in. .g. . . . . . . . . . .1 1-135
Emblems
Replacement . . . . . . . . . . . . . . . . . . . . .2. -0.-.1. .0. .0. . . . . . . . . .
Engine Assembly
Remova.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. . 2. . . . . . . . . . . . . . . . . .
Installatio.n. ……….._……………….5.-..9…………
Engine Block Assembly
ComponenLto cat ioInn der. . . . . . . . . . . . . .7…3. . . . .
Engine Block, Bare
Inspect|on
Repair
Fan Controls
ComponenLto cat ioInn dex . . . . . . . . . .1. .0. . l.1 . .
Ci r cuiDt iagram. . . . . . .. . .. . . . . . . . . . . . .1. .0.1 . .3.
Fender Fairing, Front
Replacement . . . – . . . . . . . . . . . . . . . . .2.0. .-.1. .0. .3. . . . . . . . . .
Final Driven Gear. M/T
Replacement.. .. ….. . . . . . . . . . . . . . . . . .1. .3. .-.5. .3. . . . .
Frame
RepaiCr han. . . . . . . . . … … . . . . . . . . . . . .2. .0. 1. .1.4. .
Frame Stiffenel
Replacement . . . . . . – . . . . . . . . . . . . . .2.0. .-J. ..1.3. . . . . . . . . . .
Front Console
Removal/lnstallat.io..n.. ……………2..0.. 5.l…
DisassembJy/Reassem…b.|.y.. …….2..0. 5..8
Front Doors
ComponenLt ocationIn dex………….2..0..-.2.
Adius tmen. .t. . . . . . . . . . . . . . . . . . . . . . . . .2. .0…1. .2. . . . . . . . . .
Front Driveshaft Assembly
I n s p e c l i o. .n. . . . . . . . . . . . . . ……. . . . . 1 63
Remo v a 1 . . . . . . . . . . . . . . . ……. – ………..1 6 – 3
Di sas sembl.y. . . . . . . . . . . . . . . . . . . . ………..1.6. .5.
Resassemb|.y.. ………………………1.6.–.9……..
Insta11ar.i.o. .n. . . . . . . . . . . . . . . ….. ….. . . . l.6. . .1 7
Front impact Sensors

AND A LOT LOT MORE …..


2002 2003 HONDA CIVIC Si HATCHBACK SERVICE MANUAL ( 02 03 ) * DIY FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL - PDF DOWNLOAD (28 MB) !
2002 2003 HONDA CIVIC Si HATCHBACK SERVICE MANUAL ( 02 03 ) * DIY FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL – PDF DOWNLOAD (28 MB) !
2002 2003 HONDA CIVIC Si HATCHBACK SERVICE MANUAL ( 02 03 ) * DIY FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL HONDA CIVIC Si HATCHBACK PRODUCTION YEARS: 02 & 03 – PDF DOWNLOAD (28 MB) ! NOTE: ==== THIS MANUAL COVERS HONDA CIVIC HATCHBACK FULLY AND ALSO MOST OF HONDA CIVIC …
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